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Double Stacking Containers

Double stacking is where one container is placed on top of another, to save floor or ground space. We recommend that operators receive training in this technique before attempting it themselves.

This topic explains how to double stack and unstack.

SBcaution

If attempting to double stack containers after sunset or before sunrise, use extra lighting to ensure you can clearly see the containers you are moving.

SBdanger

Do not place a 20' box on top of a 40' box or a 40' box on top of a 20' box.

No anti slip protection is provided on the legs. If you use them as an access platform you do so at your own risk.

SBdanger

Do not use Sidelifter lifting chains in the top castings of the ISO container as this may cause severe damage to the machine, and place personnel at risk. Any such action will void our warranty. Top lifting should only be attempted with a top-lifting frame.

SBcaution

Before performing a lift, ensure the following conditions are met:

Sidelifter must be attached to the tractor unit.

Sidelifter park brake is applied.

Check that the lifting area complies with safety zones recommended on the decal and is clear of any obstructions.

Ensure that the strength of the ground surface is sufficient to withstand a 29 tonne maximum point loading. If in any doubt, place hardwood timber packing of at least 50mm thick and 200mm x 500mm under each stabiliser foot.

If the stabiliser feet have been placed into a hollow or downward slope then sufficient timber packing will need to be placed under the feet to lift them back up to a level position, if you wish to handle a loaded container.

Double Stacking - lifting container from Sidelifter to place on top of another container

The table below shows the trailer to container positioning limits for different heights of the container on the ground.

Height of container on ground

Maximum distance between Trailer and Container on ground

Standard 8'6" (2591 cm)

500 mm (~20 inches)

High Cube 9'6" (2896 cm)

250 mm (~ 10 inches)

SBdanger

Double stacking and unstacking a High Cube 9'6" container (see table above) requires a trailer twistlock height (measuring from twistlock base to ground) of at least 1350mm.

  1. Shorten the chain assemblies in accordance with the relevant "Chain Shortening Instructions"
  2. Park the Sidelifter away from (see table above) and parallel to the side of the container on the ground with the container ends level with each other.
  3. Fully extend the stabiliser legs and place the feet on the ground. Packing needs to be placed under the feet in soft or doubtful ground.
  4. Connect the lifting chains.
  5. Raise the container off the Sidelifter to clear the top of the container on the ground. To do this, follow these steps:
    1. Move the bottom arms OUT until the lifted container almost touches the container on the ground.
    2. Raise the container vertically until the lifted container clears the top of the container on the ground. Be very careful not to allow the container to move over the offside/non lift side.
  6. Keeping the lifted container as low as possible above the top of the container on the ground, move it out across the top of the container on the ground.
  7. Align the corner castings of the bottom and the top containers, then lower the container onto the container on the ground.
  8. Remove and unshorten the lifting chains. Use a ladder to reach up to remove the lugs from top container; do not walk on the crane arms or legs!
  9. Return the stabiliser legs to the stowed position. It is also good practice to fully stow cranes when transporting containers between facilities
  10. Let the powerpack engine idle for at least 1 minute to allow it to cool down gradually.
  11. Stop the engine, turn the key off and stow the controls. With cable remotes avoid twisting and knotting the cable.

Unstacking - lifting top container back onto Sidelifter

  1. Shorten the chain assemblies in accordance with the relevant "Chain Shortening Instructions"
  2. Park the Sidelifter away from (see table above) and parallel to the side of the container on the ground with the container ends level with each other.
  3. Fully extend the stabiliser legs and place the feet on the ground. Packing needs to be placed under the feet in soft or doubtful ground.
  4. Connect the lifting chains using a ladder to reach up to attach the lugs to the container. Do not walk on the crane arms or legs!
  5. Lift the container no more than 150mm (6 inches) above the container on the ground. Lift it gently as it may swing a little when first lifted. Once the container is lifted and is stable, move it towards the Sidelifter across the top of the container on the ground.
  6. Bring the lifted container in towards the Sidelifter until it is just clear of the container under it. Manoeuvre the container over the twistlocks on the Sidelifter. Be very careful not to allow the container to move over the offside/non lift side.
  7. Once the container is above the twist locks, completely lower the top arms and then the bottom arms, to sit the container on the twist locks.
  8. Remove and unshorten the lifting chains.
  9. Return the stabiliser legs to the stowed position. It is also good practice to fully stow cranes when transporting containers between facilities
  10. Let the powerpack engine idle for at least 1 minute to allow it to cool down gradually.
  11. Stop the engine, turn the key off and stow the controls. With cable remotes avoid twisting and knotting the cable.

The Sidelifter is ready to be transported or the container can be removed as per procedure for unloading a container from the Sidelifter to the ground.

In This Section

Chain Shortening Instructions 16mm Chain

Chain Shortening Instructions 20mm Chain

See Also

Crane Operations

Crane Module Operation - Cable Control

Operating Near Power Lines

Positioning the Lifting Cranes

Lifting a Container from the Ground

Placing a Container on the Ground

Transferring Containers to and from a Truck or Trailer

Transferring 20' Containers to and from 20' Trailers or 40' Containers to and from 40' Trailers

Transferring 2 x 20' Containers to a 40' Trailer

Transferring Containers to and from Rail Wagons

Lifting 2 x 20' Containers using Container Joiners