10 Jan 2009 PDF File

SMARTLift

Version 1

Author:

Visual Check

Task

Firstly perform a visual check:

• Ensure that all junction box cable glands are tight,
• Check all 8 angle sensors are securely fixed
• Check all angle sensor plug/socket assemblies are tight.
• Check Pressure Sensor Plug is tight

VoltageCheck

Task

Using the Voltmeter Toggle Switch, check the

voltage of the Main Battery and ECU Battery.

If the ECU Battery reads less than 11.5v run the

alternator to charge the battery.

Stabiliser Extension Sensors

Task

Put the Sidelifter into Stabiliser Mode

• Navigate MENU >> VIEW SENSOR VALUES >> FRONT STABILISER EXTENSION SENSORS
• With the Stabiliser fully retracted check the values are as per Figure 2
• Extend the Stabiliser and observe the EXTENSION count up. The OPTICAL sensor should alternate between 1 and 0 as the castellated plastic strip passes under the sensor. Note: EXTENSION = 0mm until the first tooth of the castellated plastic strip is seen.

Figure 2

Stabiliser Extension Sensors

Task

With the Stabiliser fully extended check the values are as per Figure 3.

• For a SB330 EXTENSION = 1935mm
• For a SB361/401 EXTENSION = 1983mm

Put the Stabiliser Foot on the ground and observe the change.

• NORMALLY OPEN =1
• NORMALLY CLOSED = 0

Repeat this for the Rear Crane.

Figure 3

SB401 Angle Sensors Check

Task

Figure 4

For an SB401:

• Park the Sidelifter on level ground
• Ensure that the cranes and stabilisers are fully folded
• Navigate MENU >> VIEW SENSOR VALUES >> FRONT ANGLE SENSORS
• Check that the Angle Sensor Values are as per Figure 4. Tolerance ±1º.
• Stabiliser Angle 11º
• Bottom Arm Angle 167º
• Top Arm Angle 18º
• Elevation 0º
• Camber 0º
• Repeat for REAR ANGLE SENSORS

SB330 Angle Sensors Check

Task

Figure 5

For an SB330:

• Park the Sidelifter on level ground
• Ensure that the cranes and stabilisers are fully folded
• Navigate MENU >> VIEW SENSOR VALUES >> FRONT ANGLE SENSORS
• Check that the Angle Sensor Values are as per Figure 5. Tolerance ±1º.
• Stabiliser Angle 0º
• Bottom Arm Angle 159º
• Top Arm Angle 10º
• Elevation 0º
• Camber 0º
• Repeat for REAR ANGLE SENSORS

Angle Sensors Check

Task

Figure 6

• Deploy the Stabiliser and observe the Stabiliser Angle Sensor count DOWN.
• Use the Stabiliser to tilt the trailer up and observe the CAMBER count UP.
• Move the Bottom Arm up and observe the Bottom Arm Angle Sensor count DOWN.
• Move the Top Arm up and observe the Top Arm Angle Sensor count UP.
• Fully extend the Top Arm and observe the PRESSURE sensor value increase
• Repeat for REAR ANGLE SENSORS

Stabiliser Angle Sensor Calibration Check

Task

Figure 7

• Angle the Stabiliser and (using a plumbbob) align the L-Pin vertical to H-Pin.
• Navigate MENU >> VIEW SENSOR VALUES >> FRONT ANGLE SENSORS
• For a SB330 Stabiliser Angle = 38º ±1º
• For a SB401 Stabiliser Angle = 43º ±1º
• Check if the Angle Sensor is loose if angles do not match the specification.
• Repeat for the Rear Stabiliser

Bottom Arm Angle Sensor Calibration Check

Task

Figure 8

• Angle the Bottom Arm and align the D-Pin vertical to the A-Pin
• Navigate MENU >> MANUFACTURERS AREA (xxxx) >> VIEW PIN DISTANCES >> FRONT PIN DISTANCES
• The Horizontal Distance AD should equal 0mm ±15mm. Stopping the diesel engine will allow a more steady reading to be taken.
• Repeat for the Rear Bottom Arm

xxxx = contact STEELBRO

Top Arm Angle Sensor Calibration Check

Task

Figure 9

• Angle the Top Arm and align the G-Pin vertical to the D-Pin
• Navigate MENU >> MANUFACTURERS AREA (xxxx) >> VIEW PIN DISTANCES >> FRONT PIN DISTANCES
• The Horizontal Distance DG should equal 0mm ±15mm. Stopping the diesel engine will allow a more steady reading to be taken.
• Repeat for the Rear Top Arm

xxxx = contact STEELBRO